Superlight Kit
KTM EXC
Designation: KSE3-USA
An all-round superlight kit!
The lightest new addition for your Enduro!
By popular demand the unique Superlight kit is now available for KTM EXC!!
Travel forever.
Click on the ''COMBINED' button on the top left corner to see all charts in one.
What you see here is a spider (or radar) chart. We are comparing the OEM bike vs different Aurora Layouts that we have in our range. There are eight areas of interest.
1. Ergonomics. This is your instrument layout. Are they in a better position? Easier to see? Higher is better.
2. RAM balls. These little things will allow you to add from mobile phones to tablets!
3. Service. Is it quick to access the main areas of interest?
4. Lights. OEM lights are fully legal. In our kits not only you upgrade the lights, but you can install full off-road LED units for max performance.
5.Weight. That's a necessary evil. We remove and we add parts on the bikes and the net effect is sometimes a heavier bike, or in the case of our Superlight kit a lighter bike.
6. Safety System. The one and only Screen Safety System which will protect you during a crash!
7. Racing. How race oriented is each kit.
8. Iritrack. Can you install the FIM tracking device?
Choose your areas of interest and get the best possible solution! A full comparison can be found in the FAQ section.Â
Design
It's light! The Superlight kit is ideal for riders that want to explore the trails without having to cope with a bulkier setup, or a setup that has integrated side panels. It is unique because the CNC tower is the lightest of its kind. The main tower is just 848 grams!
It's simple. The main kit comes with two RAM© mounts so that you can install any digital device you want, or keep a minimal layout for maximum visibility!
It's effective! The light options that come with this kit will blow your mind! Up to eight different combinations (from fully street legal to 100% off road only) will guide you through those dark nights.
It's aerodynamic! The screen, manufactured by Puig© is made out of 4mm thick PET material. Its aerodynamics have been perfected and thanks to the unique adjustable brackets you can change the way it protects you during the long journeys!
It's safe! The patent pending Screen Safety System will automatically propel the screen out of your way in case of a violent contact and you can adjust the inclination of the screen on the spot!
The kit comes pre-assembled! Everything is assembled for ease of use and reference. Our team is online close to 24/7 and you can text, e-mail us should you need help so that installation goes smoothly!
Serial numbers in all parts! Each sub-assembly has a dedicated, unique serial number. We are able to back trace down to the person and the exact date that this sub-assembly was manufactured. Our unique quality control system means ease of mind when you install and Aurora!
The 3D printed air scoop has especially been designed to keep your rectifier cool during hot rides improving its reliability in the long run.
Function and aerodynamics
The screen, designed by Aurora and manufactured by Puig has been in the works for the last 24 months is a one-piece design made from high quality PET material. It is so flexible that you can press it flat on the floor without breaking it. We firmly believe that an off-road screen should not break or create sharp edges, keeping you safer while traveling/racing. The flip up design is compact, yet efficient in directing the air off your chest, allowing you to ride more comfortably for longer periods.
Technology
The air scoop under the tower is a one-piece design is made from high impact resistance resin, specifically manufactured for outdoor applications. It is further painted to protect it against environmental damage. In this application it serves as a cable cover and a rectifier cooling device. It is a functional part of the assembly, as it directs air to the rectifier. Special inlets and outlets create a vortex effect to maximize the cooling effect! The rectifier is kept cool, thus it's life and reliability are prolonged.
* Screen Safety System
We’ve been involved in rally racing since 2013 and have been studying the mechanics of crashes both during traveling and racing. During sudden changes in the terrain, it is well known that the screen may hit the rider on the helmet or on the throat, causing serious injury. With safety in mind, Aurora Rally Equipment is introducing a patent pending design that will allow the screen to move away from the rider in case of a hard impact. Depending on the settings chosen, the screen will move forward and in case of a high impact crash, it will detach from its pin to minimise the forces transferred to the rider. The system is designed so that the screen brackets will slide automatically (depending on the installation procedure) or the user can have predefined positions according to their needs.
* The Screen Safety System is sold as an extra for this kit at an additional cost. Please check your cart for details.
Manufacturing
The new Superlight for EXC/FE/EC range is in a league on its own. The main tower weight is 848 grams and if the rider chooses the ‘enduro’ mode (ask us about it), the tower can be as lightened down to 700 grams!Â
Continuously changing variable thickness results in maximum strength with minimal weight! Tested under extreme conditions using data from a +/-200g accelerometer, this tower will just refuse to give up!
The legendary head clamp!
The most important part. If this part fails, no matter how good the rest of the structure is, it will fall on the ground taking with it all the electrics of the bike. This is the foundation of your kit. Since 2016 Aurora Rally Equipment is proud to have zero head clamp failures in all the environments and conditions. Racing, Traveling, Commuting. Our data show that there is no difference between racing and traveling as far as the damage that one can inflict to these parts. To the contrary, there is proof that amateur riders, sometimes, cause more harm to the equipment than the pro riders. The clamp is machined out a solid block of aluminium with special spacers and a chro-moly U-bolt designed and manufactured specifically for that purpose. It is warrantied for life, as all our frame clamps.
Crashing
It is inevitable.
The screen brackets, made from stainless steel that can bend when crashed, with a 3-point mounting system will allow the screen to rotate to absorb part of the impact. By condensing the size of the tower and positioning it closer to the bike, the chances of touching the ground are minimised.Â
Further to that, any added brackets on the top of the tower are manufactured using materials that will absorb energy (special aluminium alloy, stainless steel, polymers, rubber dampers) in order to protect your equipment, analogue or digital.
Weightless!
The main parts of the aluminium tower weight just 840grams!Â
This is the lightest 3D CNC tower that has been out of our factory. The development was based on millions of fatigue data that have been collected throughout the years. Light, yet structurally stable and its centre of gravity is even closer to the headstock of the bike compared to our other designs, hence the riders will not even feel that a navigation tower is added there.
What's included in the kit
- Aluminium Billet Head Clamp
- Aluminum Billet Navigation Tower
- Adjustable Rally Screen
- 1/4 turn bolt fasteners and Dzus receptors
- Rectifier bracket and extension cables
- Ultra hard 3D printed resin air scoop
- Two RAM® ball mounts
- OEM Speedo relocation bracket
- CNC Polymer Cable Guide
(* when adding lights, the kit comes with the necessary hardware and wiring harness).
Compatibility
2 Stroke:Â EXC 150-250-300 models 2017 to 2024
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4 Stroke:Â EXC-F 250-350-450-500 models 2017 to 2024
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Disclaimers
Despite every effort to provide accurate images of each product’s color and design, actual colors and design may vary slightly, due to different device screen settings, the lighting in the installation location, slight differences in product finishes over time and other factors. Please contact Aurora Rally Equipment should you wish to confirm your final choices.Â
The Screen Safety System is sold as an extra for this kit. Please check the product options for details during checkout.
 You may need to remove the charcoal canister in order to install this kit.
Product Details
Data sheet
- Motorcycles
- KTM EXC/EXC-F
- Custom product layout for kits
- Yes