690 Xplorer ('19-'21) - Aurora Rally Equipment USA

The only kit in the market that does not modify the frame in any way.

Staying loyal to the heritage created with the 701 Xplorer, Aurora Rally Equipment releases it’s proven rally kit for the all new KTM 690 Enduro using the same recipe.

Turn indicators in USA

Due to different regulations in the US, the OEM front turn indicators are bigger and will not fit in the available space on the tower. It is advisable to buy a smaller LED set.


What’s included in the kit

What’s included in the kit

Watch the installation video

More durability using factory KTM parts, increased fuel range using two front KTM Factory tanks with dual fuel pump setup and the world winning Rally Factory look using the aerodynamic clear fairing as uses by the Dakar winning KTM bikes. The kit includes:
  • Front tanks (Factory KTM parts), Left and Right – with all accessories. Front tanks are interconnected. Tygon yellow breather pipes with billet Aluminium front caps. Tank breathing is interconnected with a metallic tee. Triple layer thermal reflector installed on the left tank to reduce heat transfer from the exhaust.
  • Tank brackets (Aluminium, steel and stainless steel used). Warrantied for life. Tank brackets are light and adjustable.
  • Side panels. ABS side panels designed and manufactured to match the new 690 Enduro aesthetics.
  • Side panel brackets.
  • Rectiifer relocation bracket.
  • Navigation Tower which is made from Aluminium, steel and polymers. This is the tower that has won the Morocco Desert Challenge with Joakim Lundby and since its birth there are no structural failures. The tower comes complete with street legal lights. Hella Projector as a main beam with a cut off so that you do not blind the fellow riders/drivers even when a LED or HID bulb is installed. High beam is a LED unit from Hella, taken directly from the 2019 KTM 450 Rally Replica bike.
  • Navigation backplate.
    • Rally Replica comes with a dedicated backplate for a roadbook holder of your choice.
    • Xplorer comes with a backplate capable of housing two GPS units or one GPS and one tripmaster.
    • Both versions come with a touring seat (wider and lower) as standard. A rally oriented seat (narrow and higher) is available at no extra cost.
  • Fuel pump, OEM Keihin. Optional: Upgrade the pump motor and get a lifetime warranty on the pump!
  • Dedicated exhaust header, stainless steel. Handcrafted.
  • Fuel piping. Two billet non return valves, all preassembled. Plug and play. Heat shields installed in the fuel lines that need to be protected.
  • All wiring. Plug and play. (Toggle for pump selection, reserve light etc).
  • QuickCharge 3.0 USB charger.
  • CNC polymer cable guide.
  • Carbon fiber/aramid reinforced skid plate. Brackets with shock absorbers to protect the tanks in case of a heavy crash. The new skid plate protects the rear brake pump and the linkage of the bike.
  • ABS molded seat pan. Durable seat cover and dedicated polyurethane foam to make you feel comfortable in long trips. Rally version, 20mm higher, comes with a time card rally pocket.
Kit version

Xplorer comes with a back plate capable of housing two GPS units or one GPS and one tripmaster.
Rally Replica comes with a dedicated back plate for a roadbook holder of your choice.


We recommend to trim the side frame covers. To revert back to the OEM, we can supply the covers when you order the kit.
You need to cut the rear part of the front mask of the bike to remove it if you don't want to detach the brake lines from the bike.


Which model year is your bike? *

seat version

Wide and low

Narrow and high

Get both seats and use them anyway you like!


Rally Replica comes with a dedicated back plate for a roadbook holder of your choice.

Install a Baja Designs Squadron Pro as a high beam

please provide the required colour code during checkout!

we will contact you for details after you place your order

Using a Scotts steering damper? Then you need this to mount it.

For improved looks, we recommend cutting the black frame covers. We can add a new set in your order to restore the bike at it's original form if needed.

Product price
Additional options total:
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